Connecting Rod Crack Detection - image 1

Connecting Rod Crack Detection

Surface cracks in connecting rods are searched for by liquid dye penetrant inspection and reported by location and length.

These cracks are often invisible to the eye, yet they can lead to rod failure while the engine is running. The test does not damage the part.

Photos from the Job

Connecting Rod Crack Detection - image 1
Connecting Rod Crack Detection - image 2
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Process Steps

When It Is Needed

  • After a bearing seizure or engine damage
  • After an overspeed or a broken rod bolt
  • At the engine maker's periodic inspection interval
  • Before deciding to reuse a rod

Scope and Limits

  • Dye penetrant inspection shows only surface-breaking cracks; it does not find internal flaws and does not measure crack depth.
  • We do not repair cracked rods; acceptance or rejection follows the engine maker's instructions.

Frequently Asked Questions

Which method is used for the crack test?

Liquid dye penetrant. It reveals surface-breaking cracks only and does not find internal flaws.

What happens if a crack is found?

The location and length of the indication are reported. Whether the rod can be used is decided according to the engine maker's instructions; we do not repair cracked rods.